Closed tools used as the only means of protection [see ISO 16092-1:2017 a)] |
Movement (e.g. closing stroke) of the slide, die cushions, (workpiece) ejectors |
Cycle initiation/Stop |
PL a |
Cat B |
Anyg |
Any |
Hydraulic system (see 5.2.3) |
Closed tools used in a press with other operating modes with different main safety systems [see ISO 16092-1:2017 a)] |
Cycle initiation/Stop |
PL a |
Cat B |
Anyg |
Any |
Fixed enclosing guard used as the only means of protection [see ISO 16092-1:2017 b)] |
Movements of the slide, die cushions, work-piece ejectors and transfer systems |
Cycle initiation/Stop |
PL a |
Cat B |
Anyg |
Any |
Slow closing speed and hold to run control for a press solely made for this use [see ISO 16092-1:2017 h) and 5.3.2.1] |
Movement (e.g. closing stroke) of the slide, die cushions, workpiece ejectors |
Hold to run control |
PL d |
Cat 3 |
2 electromechanical contacts g h |
Safety related logic |
Monitored hydraulic valves (see 5.3.7.2 and 5.3.7.4) |
| Slow closing speed |
PL d |
Fault exclusion |
No Input (Permanent limitation of speed by hydraulic means) |
No Logic (Permanent limitation of speed by hydraulic means) |
Permanent 10 mm/s speed limitation hydraulic device. Flow limiting valve (e.g. an orifice) permitting fault exclusion shall be used (see ISO 13849-2:2012) |
Slow closing speed and hold to run control for a press where the speed exceeds 10 mm/s in other operating modes [see ISO 16092-1:2017 h) and 5.3.2.1] |
Movement (e.g. closing stroke) of the slide, die cushions, workpiece ejectors |
Hold to run control |
PL d |
Cat 3 |
2 electromechanical contacts g h |
Safety related logic |
Monitored hydraulic valves (see 5.3.7.2 and 5.3.7.4) |
| Slow closing speed |
PL d |
Cat 2k |
No specific input (Slow closing speed control system is mainly enabled by selection means function) |
Safety related logicl |
Monitored hydraulic valve l in combination with permanent 10 mm/s speed limitation hydraulic device or flow limiting valve permitting fault exclusion (e.g. an orifice) shall be used (see ISO 13849-2:2009) |
Interlocking guard with or without guard locking (with or without early opening feature) or control guard (with or without early opening feature) [see ISO 16092-1:2017 c), d) and e)] |
Movements (e.g. closing stroke) of the slide and die cushions |
Cycle initiation by other control device than the guard |
PL a |
Cat B |
Any but not actuated by the guard itself |
Any |
Logic control shall act on the appropriate part of the electrical control system |
| Cycle initiation by control guard |
PL eb c |
Cat 4 |
Interlocking device of the guard |
Safety related logic |
Stop by interlocking device of guard without guard locking [see ISO 16092-1:2017b)] |
PL eb c |
Cat 4 |
Interlocking device (2 sensors or equivalent solution)e f |
Safety related logic |
Hydraulic system (see 5.2.3 and 5.3.7.4) |
Interlocking guard with or without guard locking (with or without early opening feature) or control guard (with or without early opening feature) [see ISO 16092-1:2017 c), d) and e)] |
Movements (e.g. closing stroke) of the slide and die cushions |
Stop by interlocking device of guard with guard locking [see ISO 16092-1:2017a)] |
PL eb c |
Cat 4 |
Interlocking device of guard with guard locking (2 sensors or equivalent solution)e f |
Safety related logic |
Hydraulic system (see 5.2.3 and 5.3.7.4) |
Interlocking guard with or without guard locking (with or without early opening feature) or control guard (with or without early opening feature) [see ISO 16092-1:2017 c), d) and e)] |
Movements (e.g. closing stroke) of the slide and die cushions |
Prevention of restart by an additional safeguarding of a control guard by AOPD (see ISO 16092-1:2017) |
PL d |
Cat 3 |
AOPD |
Safety related logic |
Logic control shall act on the appropriate part of the electrical control system |
Interlocking guard with or without guard locking (with or without early opening feature) or control guard (with or without early opening feature) [see ISO 16092-1:2017 c), d) and e)] |
Movements (e.g. closing stroke) of the slide and die cushions |
Prevention of restart by an additional safeguarding of a control guard by interlocking guard (see ISO 16092-1:2017) |
PL c |
Cat 1 for Input, Cat 3 for Logic and Output |
Interlocking device |
Safety related logic |
Logic control shall act on the appropriate part of the electrical control system |
| Movements of work-piece ejectors and transfer systems |
Stop by interlocking device of guard without guard locking [see ISO 16092-1:2017b)] |
PL db d |
Cat 3 |
Interlocking device (2 sensors or equivalent solution)e f |
Safety related logic |
Hydraulic or pneumatic system |
Stop by interlocking device of guard with guard locking [see ISO 16092-1:2017a)] |
PL db d |
Cat 3 |
Interlocking device of guard with guard locking (2 sensors or equivalent solution)e f |
Interlocking guard with or without guard locking (with or without early opening feature) or control guard (with or without early opening feature) [see ISO 16092-1:2017 c), d) and e)] |
Movements of work-piece ejectors and transfer systems |
Prevention of restart by an additional safeguarding of a control guard by AOPD (see ISO 16092-1:2017) |
PL d |
Cat 3 |
AOPD |
Safety related logic |
Logic control shall act on the appropriate part of the electrical control system |
Interlocking guard with or without guard locking (with or without early opening feature) or control guard (with or without early opening feature) [see ISO 16092-1:2017 c), d) and e)] |
Movements of work-piece ejectors and transfer systems |
Prevention of restart by an additional safeguarding of a control guard by interlocking guard (see ISO 16092-1:2017) |
PL c |
Cat 1 for Input, Cat 3 for Logic and Output |
Interlocking device |
Safety related logic |
Logic control shall act on the appropriate part of the electrical control system |
| Interlocking guard with or without guard locking (see ISO 16092-1:2017) |
Drive and transmission (see ISO 16092-1:2017) |
Stop by interlocking device of guard without guard locking [see ISO 16092-1:2017 b)] |
PL c |
Cat 1 |
Interlocking device |
Safety related logic |
Electric, hydraulic or pneumatic system |
Stop by interlocking device of guard with guard locking [see ISO 16092-1:2017 c)] |
PL c |
Interlocking guard opened for tool setting only [see ISO 16092-1:2017 c) and 5.5.6] |
Movements of the slide, die cushions, work-piece ejectors and transfer systems |
Stop by interlocking device of guard |
PL c |
Cat 1 for Input, Cat 3 for Logic and output |
Interlocking device |
Safety related logic |
Same output than those used for safeguarding measures used in production mode |
ESPE using AOPD [see ISO 16092-1:2017 f) and 5.3.2.11] |
Movements (e.g. closing stroke) of the slide and die cushions |
Cycle initiation by other control device than the AOPD |
PL a |
Cat B |
Any but not actuated by the AOPD itselfg |
Any |
Logic control shall act on the appropriate part of the electrical control system |
Cycle initiation by AOPD |
PL e c |
Cat 4 |
AOPD |
Safety related logic |
| Stop by AOPD |
PL e c |
Cat 4 |
Hydraulic system (see 5.2.3 and 5.3.7.4) |
ESPE using AOPD [see ISO 16092-1:2017 f) and 5.3.2.11] |
Movements (e.g. closing stroke) of the slide and die cushions |
Muting (see ISO 16092-1:2017) |
Same as of the safety function on which it is actingp |
— |
Position signal and a pressure signal or suitable alternative (see 5.4.2) |
— |
— |
| Movements of work-piece ejectors and transfer systems |
Stop by AOPD |
PL d d |
Cat 3 |
AOPD |
Safety related logic |
Hydraulic or pneumatic system |
| Muting (see ISO 16092-1:2017) Not allowed for transfer system |
Same as of the safety function on which it is acting |
— |
Position signal and a pressure signal or suitable alternative (see 5.4.2) |
Logic control shall act on the appropriate part of the electrical control system |
| Movements of the slide, die cushions, work-piece ejectors and transfer systems |
Prevention of restart by an additional safeguarding by AOPD [see ISO 16092-1:2017 c)] |
PL d |
Cat 3 |
AOPD |
| Movements of the slide, die cushions, work-piece ejectors and transfer systems |
Prevention of restart by an additional safeguarding by interlocking guard [see ISO 16092-1:2017 c)] |
PL c |
Cat 1 for Input, Cat 3 for Logic and output r |
Interlocking device |
Two hand control device [see ISO 16092-1:2017 g) and 5.3.2.12] |
Movements (e.g. closing stroke) of the slide and die cushions |
Stop and cycle initiation by Two hand control device |
PL eb c |
Cat 4 |
Push buttons of two hand control deviceg h |
Safety related logic |
Hydraulic system (see 5.2.3 and 5.3.7.4) |
| Muting (see ISO 16092-1:2017) |
Same as of the safety function on which it is actingp |
— |
Position signal and a pressure signal or suitable alternative (see 5.4.2) |
— |
— |
| Movements of work-piece ejectors and transfer systems |
Stop and cycle initiation by Two hand control device |
PL db d |
Cat 3 |
Push buttons of two hand control deviceg h |
Safety related logic |
Hydraulic or pneumatic system |
| Muting (see ISO 16092-1:2017) Not allowed for transfer system |
Same as of the safety function on which it is acting |
— |
Position signal and a pressure signal or suitable alternative (see 5.4.2) |
— |
— |
| Movements of the slide, die cushions, work-piece ejectors and transfer systems |
Additional means to restrict access (see ISO 16092-1:2017) Stop by interlocking device of guard |
PL dd |
Cat 3 |
Interlocking device (2 sensors or equivalent solution). |
Safety related logic |
Hydraulic or pneumatic system |
Additional means to restrict access (see ISO 16092-1:2017) Stop by ESPE using AOPD or AOPDDR |
PL dd |
Cat 3 |
AOPD or AOPDDR |
| Safety systems which need reset |
Movements of the slide, die cushions, work-piece ejectors and transfer systems |
Manual reset (see ISO 16092-1:2017) |
Same as of the safety function on which it is acting n p |
Any Cat for Input m Same category as of the selected safety functions for Logic |
Push button |
Safety related logicm |
Logic control shall act on the appropriate part of the electrical control system |
| Common feature |
Movements of the slide, die cushions, work-piece ejectors and transfer systems |
Emergency stop function (see ISO 16092-1:2017) |
PL c |
Cat 1 |
Emergency stop push button h |
Safety related logic |
Hydraulic or pneumatic system |
| Safety systems which need selection means |
Movements of the slide, die cushions, work-piece ejectors and transfer systems |
Means of selection (see ISO 16092-1:2017) |
Same as the highest PLr among the selected functionsp |
Any Cat for Input Same category as of the selected safety functions for Logic and Output |
Selection means, e.g. selector switch, electronic key system |
Safety related logic to check plausibility of inputsj |
Logic control shall act on the appropriate parts of the safety system |
Means to prevent restart (see ISO 16092-1:2017) |
Movements of the slide, die cushions, work-piece ejectors and transfer systems |
PSPE: Prevention of restart by interlocking |
PL dd |
Cat 3 |
AOPD or AOPDDR or equivalent device (e.g. pressure sensitive mat) |
Safety related logic c |
Logic control shall act on the appropriate part of the electrical control system |
| Captive key with interlocking: Prevention of restart by interlocking |
Same as of the manual reset of the safety device on which it is acting s |
Same category as of the manual reset for the safety device |
Captive key switch |
| Captive key without interlocking: Prevention of restart by safety device on which the captive key is acting |
Same as of the safety function on which it is acting t |
Same as of the safety function on which it is acting t |
Inputs of the safety device the captive key is related to |
| Mechanical restraint device used during maintenance and repair |
Movements of the slide |
Interlocking to the press control system (see ISO 16092-1:2017) |
PL c |
Cat 1 |
Interlocking device |
Safety related logic |
Logic control shall act on the appropriate part of the electrical control system |
| Mechanical restraint device used during production |
Movements of the slide |
Interlocking to the press control system (see 5.3.6) |
PL d |
Cat 2 |
| a In the table, “Requirement for category of Input, Logic and Output” means the following relationships between the requirements of categories for Input, Logic or Output part: — Cat. 4, 3 or 2 can apply instead of Cat. 1; — Cat. 4 or 3 can apply instead of Cat. 2; — Cat. 4 can apply instead of Cat. 3. b Fault exclusion, e.g. mechanical break of a sensor is not acceptable. c Functional safety described in ISO 16092-1:2017 a) to e) shall apply. d Functional safety described in ISO 16092-1:2017 a) to c), and if reasonably practicable 5.4.1.4 d) e) shall apply. e Or equivalent solution, e.g. 1 system fulfilling the required PL by itself. Plausibility check required”. f See ISO 14119 for the design of interlocking device of guard with guard locking. g In case of mobile control device (e.g. foot pedal) provision shall be made to ensure that unintended start-up due to a short circuit in the cable connecting the control device to the control system is prevented. h In case of mobile control device, provision shall be made to ensure that the stop function remains operational in case of a short circuit in the connecting cable to the control system. i Letter “i“ is not used in this table. j Plausibility check of inputs shall be provided and shall ensure that one selected position and the relevant safety measures are still operative without any mal-function or dangerous movements are stopped. k This part can be considered of category 2 if, either demand rate ≤ 1/100 test rate; or testing occurs immediately upon demand of the safety function and a detected fault leads immediately to a stop of the machine (stop by the output of the testing part of the category 2 system – See ISO 13849-1:2015 NOTE 4 and Figure 10). Restart of the machine shall only be possible after repair. l At least one monitored system (e.g. hydraulic directional valves) shall be provided to activate the limited speed. High speed (>10 mm/s) shall be prevented either by this system or by the SRP/CS selecting the speed. If this system fails in the “high speed” position, functioning of the machine shall be impossible in operating modes using hold-to-run control devices with a slow closing speed as safeguarding measures (ISO 16092-1:2017 h). m No specific category is required for input, because logic part will only act after actuation or de-actuation of the input and any blocking of the input will not lead to any new reset (See ISO 16092-1:2017). n It is possible that the manual reset function, which is related to a protective device placed where there is no possibility of access of the whole body of a person into the danger zone, not be subjected to the requirements of PL on this table as a safety function. Only ISO 16092-1:2017 is applied. |
| o In the case of additional safeguarding by interlocking guard, P1 is assigned because the guard is in place as a physical obstacle. Even if the interlocking device fails, it is possible that an operator recognizes the guard is removed or opened before initiating a stroke (if additional safeguarding is by AOPD: in case of a failure, an operator can stand undetected between the control guard/primary AOPD and the danger zone). p No specific PL is required for this sub function which shall be considered as an internal part of the safety functions on which it is acting. This internal part shall be taken into account in the evaluation of the PL of the relevant safety functions. q Letter “q “is not used in this table. r The additional safeguarding by interlocking guard shall not be opened frequently during production (e.g. it is opened only for tool setting, trial or maintenance). Where this is not practicable, other means shall be used. s Captive key with interlock related to a protective device and preventing a restart shall inhibit the manual reset of the guard as a minimum. ISO 16092-1:2017 applies. t No specific PL is required for this sub function which shall be considered as an internal part of the safety functions on which it is acting. This internal part shall be taken into account in the evaluation of the PL of the relevant safety functions. |